Quality Control Systems for Manufacturing Mills

Manufacturing mills demand precision at every stage of production. Hammer-IMS delivers cutting-edge, non-nuclear quality control systems that measure thickness, basis weight, and material uniformity in real time—contactlessly and safely. Whether you run paper, plastic, textile, or construction material lines, our M-Ray millimeter wave technology helps you reduce waste, tighten tolerances, and keep production running at full speed.

Inline quality control system installed on a manufacturing mill production line

Our Quality Control Systems Services

Explore our complete range of inline measurement and quality control solutions engineered for demanding manufacturing mill environments.

Marveloc 602 Platform

A millimeter wave measurement platform for clean, contactless thickness and basis weight measurement of all flat products, available as an OEM version for integrators and partners at an ideal price-performance ratio.

M-Ray Technology Solutions

Multifunctional millimeter wave technology enabling contactless dimensional measurement, displacement, and material characterization at multiple kHz rates—even through opaque materials—in raw or unclean mill environments.

Paper & Pulp QC Systems

Turnkey quality control for paper machines, fiberboard, and pulp cloth lines featuring contactless measurement, built-in weld detection, wrinkle detection, and 3 kHz fast measurement supporting line speeds up to 500 m/min.

Plastic Sheet Thickness Measurement

Contactless profile thickness measurement for PE, PP, PMMA, and PC sheets using M-Ray technology, supporting multi-centimeter measurements, multi-sensor uniform coverage, and reduction of production thickness margins.

Construction Materials Measurement

M-Ray solutions for MDF, OSB, plywood, mineral wool, and gypsum board measuring thickness and basis weight with anomaly detection, offering a clean non-nuclear alternative to X-Ray technology.

IoT Industry 4.0 App

Remote monitoring and analytics application that lets production teams track measurement data, identify production line trends, and manage quality for textiles, nonwovens, and plastic films directly from their devices.

Hammer-IMS technician installing an inline quality control system on a manufacturing mill line

Our 5-Step Quality Control Integration Process

Step 1: Production Line Assessment & Requirements Analysis

Our engineers conduct a thorough analysis of your manufacturing mill's specific material types, line speeds, and measurement challenges. We identify the right sensor configuration—fixed or mobile—to achieve full cross-machine coverage for your product.

Step 2: Custom Solution Design & Sensor Configuration

Step 3: Turnkey Installation & System Integration

Step 4: Calibration, Testing & Live Validation

Step 5: Training, Remote Monitoring & Ongoing Support

Trusted by Industry Leaders

Success Stories

See how leading manufacturers across plastics, textiles, paper, and construction materials have improved quality and reduced waste with Hammer-IMS.

"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."

Jo Cinjaere
Jo Cinjaere

"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."

Jo Cinjaere
Jo Cinjaere

"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."

Jo Cinjaere
Jo Cinjaere
The Hammer-IMS Difference

Why Choose Hammer-IMS?

Hammer-IMS combines innovative non-nuclear measurement technology with deep industry expertise to deliver quality control solutions that perform in the most demanding mill environments worldwide.

Non-Nuclear Technology

Our M-Ray millimeter wave systems are entirely non-radioactive, enabling safe 24/7 mill operation without nuclear safety restrictions.

Real-Time Closed-Loop Control

Live measurement feedback connects directly to your production process, enabling automatic thickness adjustments and immediate defect response on any mill line.

Global Reach, Local Support

With dedicated teams serving Belgium, Germany, France, Netherlands, Australia, Japan, and North America, Hammer-IMS delivers on-site expertise wherever your mill operates.

Industry 4.0 Ready

Our IoT app and Connectivity 3.0 software integrate measurement data into smart factory dashboards, giving your team actionable analytics and remote monitoring capabilities.

About Hammer-IMS

A dedicated team of measurement technology innovators serving mills worldwide.

Hammer-IMS develops and delivers innovative, high-tech quality and process control solutions with a clear mission: help manufacturing mills optimize production, improve efficiency, and promote sustainability through non-nuclear measurement technologies. Trusted by industry leaders such as Owens Corning, Westlake Plastics, Balta, and Autoneum, the company has built a global presence across Europe, Australia, Japan, and North America—including a branch in Spartanburg, South Carolina. Through strategic partnerships such as its collaboration with ADSTEC in Japan, Hammer-IMS continues expanding its reach, bringing state-of-the-art M-Ray millimeter wave measurement technology to mills worldwide. With a vision to make accurate, non-destructive measurement the global industry norm, Hammer-IMS remains at the forefront of quality control innovation.

20+ Countries ServedQuality control systems deployed across global manufacturing markets
Non-Nuclear Technology100% non-radioactive M-Ray systems enabling safe, continuous 24/7 production
Multi-Industry ExpertiseServing textiles, plastics, paper, construction, automotive, and medical sectors

Frequently Asked Questions

What are quality control systems?

Quality control systems are integrated solutions that monitor and measure product characteristics during manufacturing to ensure output meets defined specifications. In mill environments, they typically use inline sensors to measure thickness, basis weight, uniformity, and surface anomalies in real time—enabling immediate process corrections, reducing defective output, minimizing material waste, and maintaining consistent product quality throughout production runs.

What is the best software for quality control in manufacturing?

What types of materials can Hammer-IMS quality control systems measure?

Are Hammer-IMS measurement systems safe for continuous production environments?

Can Hammer-IMS systems be integrated into existing production lines?

How fast can Hammer-IMS quality control systems measure during production?

Do Hammer-IMS systems support remote monitoring and data analytics?

How do I get started with a Hammer-IMS quality control system for my mill?

Still Have Questions About Our QC Systems?

Speak with a Hammer-IMS measurement specialist for a personalized consultation tailored to your mill.

Our Global Service Areas

Hammer-IMS delivers quality control systems to manufacturing mills across Europe, North America, Asia-Pacific, and beyond.

6+ Countries

Service Regions

Spartanburg, SC

North America Branch

Mon–Fri Support

Availability

Do We Service Your Region?

Contact our international or North America team to confirm coverage and schedule a consultation for your mill.

Certified & Trusted

Awards and Recognition

Non-nuclear safety certification badge for Hammer-IMS M-Ray technology

Non-Nuclear Safety Standard

Fully non-radioactive M-Ray technology certified safe for 24/7 personnel operation

Industry 4.0 compliance certification logo for Hammer-IMS IoT measurement systems

Industry 4.0 Compliance

IoT-ready systems compliant with smart factory and Industry 4.0 integration standards

ISO quality management certification logo for Hammer-IMS manufacturing quality systems

ISO Quality Management

Quality management practices aligned with international ISO manufacturing standards

Get a Quality Control Solution Built for Your Mill

Tell us about your production line and measurement challenges. Our specialists will recommend the right Hammer-IMS system and walk you through a personalized demo—no obligation required.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +32 11 36 55 01.