Inline Panel Thickness Measurement for Continuous Manufacturing

Hammer-IMS uses contactless M-Ray millimeter wave technology to measure panel coating thickness without physical contact. Our sensors can detect coating layers and substrate materials simultaneously, providing accurate thickness measurements regardless of panel color or composition. The system works by emitting millimeter waves that penetrate opaque materials, enabling measurement of both surface coatings and total panel thickness in real-time during continuous production.

Our measurement systems handle diverse panel materials including plastic construction sheets (PE, PP, PMMA, PC), particle boards (MDF, OSB), plywood, mineral wool, gypsum board, paper products, and composite materials. The M-Ray technology maintains consistent accuracy across different colors, compositions, and filling materials, with measurement capabilities up to 30 centimeters thick for heavy industrial panels.

Hammer-IMS inline systems deliver micron-level accuracy comparable to laboratory measurements, with the advantage of 100% inspection coverage versus statistical sampling. Our multi-sensor configurations provide complete cross-machine direction coverage, detecting local deviations that offline testing might miss. The technology enables adjusted thickness values within -5% margins according to international thickness standards while maintaining multiple kHz measurement rates for high-speed production lines.

Yes, our M-Ray technology is completely non-nuclear and non-radioactive, using millimeter waves similar to those in cell phones. This eliminates radiation safety concerns, regulatory complexities, and licensing requirements associated with nuclear measurement systems. Operators can work directly with the equipment 24/7 without exposure risks, and the clean technology requires no special handling or disposal procedures.

Absolutely. Our measurement systems feature real-time feedback capabilities with closed-loop production adjustment integration. The state-of-the-art software environment includes API interfaces, data logging, analytics integration, and compatibility with Industry 4.0 platforms. Our IoT app enables remote monitoring and analysis, allowing production managers to track quality metrics and make informed decisions from anywhere.

Hammer-IMS offers complete turnkey installation services for both new production lines and upgrades to existing equipment. Our support includes system design consultation, mechanical integration, software configuration, operator training, and ongoing technical assistance. We work directly with your team to ensure seamless integration with minimal production disruption and provide comprehensive documentation and reference designs for custom applications.

Our systems operate at multiple kHz measurement rates, providing near-instantaneous detection of thickness variations. For example, our paper processing systems measure at 3 kHz, supporting line speeds up to 500 meters per minute. The minimal latency enables immediate process corrections before significant material waste occurs, and the multi-sensor approach detects localized deviations corresponding to individual process elements like extrusion screw bolts.

M-Ray technology requires minimal maintenance due to its contactless, non-consumable design and robust sensor construction suitable for raw industrial environments. The systems operate reliably in high-temperature conditions and unclean atmospheres without degradation. Regular maintenance typically involves basic calibration checks and software updates, with remote diagnostic capabilities through our connectivity platform reducing the need for on-site service visits.