Real-Time Thickness Monitoring
Continuous contactless measurement of electrode coating thickness with multi-kHz sampling rates, enabling immediate process adjustments and maintaining tight tolerances throughout production runs.
Advanced contactless thickness measurement solutions for battery electrode coating processes. Hammer-IMS delivers clean, non-nuclear M-Ray technology that enables precise film thickness control, reduces material waste, and optimizes production quality in battery manufacturing lines. Our multi-sensor approach ensures uniform coverage across the entire coating width, helping battery manufacturers maintain tight tolerances and improve yield rates in demanding production environments.
Comprehensive contactless measurement systems designed specifically for battery electrode coating quality control and process optimization.
Continuous contactless measurement of electrode coating thickness with multi-kHz sampling rates, enabling immediate process adjustments and maintaining tight tolerances throughout production runs.
Advanced multi-sensor head configurations providing complete cross-machine direction coverage to detect local coating variations and ensure uniform film thickness across the entire electrode width.
State-of-the-art millimeter wave technology delivering clean, non-nuclear measurements that work in high-temperature environments and through opaque materials without production line disruption.
Remote monitoring and data analytics capabilities through IoT connectivity, enabling production trend analysis, quality tracking, and predictive maintenance for coating line optimization.
Complete system integration including custom sensor positioning, software configuration, and production line interface setup, with ongoing technical support and calibration services.
Flexible M-Ray OEM modules for equipment manufacturers and system integrators to incorporate thickness measurement capabilities into battery production machinery and quality control systems.
Battery manufacturers face increasing pressure to deliver consistent electrode quality while minimizing material costs. Hammer-IMS's contactless thickness measurement systems provide the precision and reliability needed for high-performance battery production. Our M-Ray technology enables real-time monitoring without radiation hazards, allowing 24/7 operation with complete safety. The multi-sensor approach ensures uniform coverage across coating widths, detecting even minor thickness variations that could impact battery performance. With measurement rates up to 3 kHz, our systems deliver immediate feedback for closed-loop process control, reducing material waste and improving production yield in demanding coating line environments.
Leading manufacturers worldwide rely on Hammer-IMS measurement technology for critical production applications.
"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."
"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."
"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."
The definitive choice for battery coating measurement excellence.
Safe, clean M-Ray measurement systems eliminate radiation hazards, regulatory burdens, and enable unrestricted 24/7 production operations with complete personnel safety.
Industry-leading multi-sensor head configurations deliver comprehensive cross-machine coverage, detecting local thickness variations that single-point systems miss entirely.
Ultra-fast measurement rates and immediate data feedback enable closed-loop production adjustments, minimizing waste and maintaining consistent coating quality throughout production runs.
Extensive international presence with technical experts in Belgium, Germany, France, Netherlands, Australia, Japan, and expanding North American operations ensuring responsive local support.
Measurement technology specialists with deep industry expertise.
Hammer-IMS has built its reputation on delivering innovative, high-tech quality and process control solutions that transform industrial manufacturing. Founded on a commitment to developing clean, non-nuclear measurement technologies, the company has grown from its European roots to become a global leader serving industries from automotive to battery production. Through strategic partnerships like the recent collaboration with ADSTEC for Japanese market expansion, Hammer-IMS continues extending its reach while maintaining focus on customer-centric innovation. The engineering team combines expertise in millimeter wave technology, industrial automation, and process control to create solutions that maximize production efficiency. With a vision to lead the industry toward a future where accurate, non-destructive measurement methods are the standard, Hammer-IMS remains at the forefront of Industry 4.0 integration, constantly innovating to anticipate customer needs and enable manufacturers to increase productivity while reducing waste through advanced measurement and analytics capabilities.
What makes M-Ray technology ideal for battery coating measurement?
M-Ray technology uses millimeter waves instead of nuclear or X-ray sources, providing clean, safe measurement without radiation hazards. It works effectively in high-temperature coating environments, measures through opaque materials, delivers multi-kHz sampling rates for real-time process control, and requires no special licensing or safety restrictions for 24/7 operation.
How does the multi-sensor approach improve coating quality control?
Can the system measure coatings on both sides of battery electrodes?
What coating thickness ranges can be measured accurately?
How quickly can the system respond to coating thickness variations?
Does coating color or material composition affect measurement accuracy?
Can the system integrate with existing coating line control systems?
What installation and calibration is required for battery coating applications?
Connect with our measurement technology experts to discuss your specific battery coating application requirements.
International presence with technical expertise and support across multiple continents for battery manufacturing operations worldwide.
6+ Countries
Service Regions
24/7 Available
Technical Support
Same-Day Contact
Response Time
Our international team is ready to assist with technical consultation, installation, and ongoing support for your location.
Pioneer in non-nuclear measurement technology
Trusted by Fortune 500 industrial leaders
Industry 4.0 integration excellence
Connect with our technical team to discuss your battery coating line requirements. We'll provide expert guidance on system configuration, integration possibilities, and how our technology can optimize your production quality and efficiency.
For immediate assistance, feel free to give us a direct call at +32 11 36 55 01 You can also send us a quick email at
For immediate assistance, feel free to give us a direct call at +32 11 36 55 01 You can also send us a quick email at