What types of plastic materials can Hammer-IMS measurement systems handle?
Our M-Ray technology accurately measures all common polymer types including Polyethylene (PE), Polypropylene (PP), Acrylic glass/PMMA (Plexiglas), and Polycarbonate (PC). The systems maintain consistent performance regardless of color, opacity, or filler materials, and can measure thicknesses from thin films up to 30 centimeters for heavy construction sheets.
How does contactless measurement compare to traditional methods?
Contactless M-Ray measurement eliminates physical contact with the product, preventing surface damage, contamination, or production disruptions. Unlike nuclear-based systems, our technology requires no radioactive materials, special licensing, or safety protocols. It provides faster measurement rates (multiple kHz) than traditional methods while offering superior accuracy and real-time closed-loop process control.
What are the advantages of non-nuclear measurement technology?
Non-nuclear M-Ray technology eliminates radiation safety concerns, removes regulatory licensing requirements, and allows 24/7 production without radiation exposure limits for personnel. It's environmentally friendly, requires no special disposal procedures, and significantly reduces long-term operational costs associated with nuclear source replacement and regulatory compliance.
Can the measurement system integrate with existing production lines?
Yes, our Marveloc-CURTAIN turnkey installations are designed for seamless integration with existing extrusion lines. The systems provide real-time feedback to production control systems, enabling closed-loop thickness adjustments. We offer flexible mounting options (fixed or mobile sensors), complete API documentation for custom integrations, and support for Industry 4.0 connectivity standards.
What measurement accuracy can I expect for plastic sheet production?
Our M-Ray technology delivers highly precise thickness measurements with adjusted thickness values approaching -5% according to international thickness standards. The multi-sensor approach ensures uniform sheet coverage across the entire production width, detecting local deviations and enabling significant reduction of production thickness margins and material waste.
How quickly can measurement systems be installed and operational?
Installation timelines vary based on system complexity and production line configuration. Typical turnkey installations, including mounting, integration, calibration, and operator training, can be completed within 1-2 weeks with minimal production disruption. Our experienced installation teams coordinate closely with your operations to schedule work during planned maintenance windows whenever possible.
What ongoing support and maintenance is required?
Hammer-IMS measurement systems are designed for robust, low-maintenance operation in industrial environments. Our IoT Industry 4.0 app enables remote monitoring and diagnostics, often allowing issues to be resolved without on-site visits. We provide comprehensive technical documentation, operator training, and ongoing support through our global service network. Routine maintenance requirements are minimal compared to nuclear-based alternatives.
Are OEM integration options available for equipment manufacturers?
Yes, we offer M-Ray OEM Modules specifically designed for machine builders, sensor integrators, and equipment manufacturers. These compact modules come in small form factor stainless steel housings with complete API interfaces, documentation, runnable demo applications, and reference design source code, enabling flexible integration into your own products and systems.