Automated Thickness Gauging Systems for Process Control

While Atomic Force Microscopy (AFM) can measure thickness at the nanoscale level, Hammer-IMS's M-Ray technology is specifically designed for industrial-scale thickness gauging of materials ranging from thin films to several centimeters thick. Our contactless millimeter wave systems provide real-time measurements for production line environments where AFM's laboratory-based approach isn't practical.

Ultrasonic gauges require contact with the material and can be affected by surface conditions, temperature, and material properties. Hammer-IMS's M-Ray technology delivers superior accuracy through contactless measurement with multiple kHz measurement rates, maintaining consistent performance regardless of color, surface texture, or environmental factors—enabling thickness value adjustments of approximately -5% according to international standards.

Our systems measure a wide range of materials including plastic sheets (PE, PP, PMMA, PC), textiles and nonwovens, construction materials (particle boards, plywood, mineral wool, gypsum board), paper products, and various composite materials. The M-Ray technology can see through opaque materials and detect hidden layers.

M-Ray technology uses electromagnetic millimeter waves—similar to those in cell phones—making it completely non-nuclear and non-radioactive. This eliminates hazardous material handling, regulatory compliance requirements, and safety concerns while providing equal or superior measurement accuracy compared to traditional nuclear gauges.

Yes, Hammer-IMS offers turnkey installations for both new projects and upgrades to existing production lines. Our systems include flexible integration options, Industry 4.0 connectivity, and custom configurations to work seamlessly with your current equipment and control systems.

Our systems operate at multiple kHz measurement rates, enabling real-time monitoring in highly dynamic production environments. For paper processing applications, our fast 3 kHz measurement capability supports line speeds up to 500 meters per minute.

Yes, our Industry 4.0 IoT app enables remote monitoring and analysis of measurement data from any location. The platform includes data analytics features, production quality tracking, trend analysis, and smart factory integration accessible via Android devices.

Hammer-IMS provides comprehensive support including system integration assistance, software updates, technical training, and ongoing maintenance services. Our international presence ensures local support across multiple regions including Europe, Asia, and Australia.