How does M-Ray technology differ from traditional radioactive measurement systems?
M-Ray technology uses millimeter wave electromagnetic waves—similar to those in cell phones—making it entirely non-nuclear and non-radioactive. Unlike traditional systems requiring radiation safety protocols, M-Ray enables 24/7 production without special licensing, eliminates health and safety concerns, and maintains equal or superior measurement accuracy while being environmentally friendly and regulatory-compliant.
What materials and thicknesses can your systems measure?
Our systems measure a wide range of materials including plastics (PE, PP, PMMA, PC), construction materials (MDF, OSB, plywood, mineral wool, gypsum), textiles, nonwovens, and paper products. Measurement capabilities extend from thin films to materials up to 30 centimeters thick, with customized solutions available for specific applications and production requirements.
Can your quality control systems integrate with existing production lines?
Yes, Hammer-IMS systems are designed for seamless integration with existing production infrastructure. We offer turnkey installations, OEM modules for equipment builders, and flexible sensor configurations (fixed or mobile). Our solutions provide real-time feedback for closed-loop production adjustments and integrate with Industry 4.0 platforms for comprehensive data logging and analytics.
What measurement accuracy can I expect from your systems?
Our systems deliver precision thickness measurements with adjusted thickness values of almost -5% according to international thickness standards. The multi-sensor approach ensures uniform coverage across production width, detecting local deviations corresponding to individual process parameters. Fast measurement rates up to 3 KHz support line speeds up to 500 meters per minute while maintaining exceptional accuracy.
How does remote monitoring work with your IoT Industry 4.0 app?
Our Android app provides remote access to all measurement data from any Hammer-IMS device. Monitor production quality in real-time, analyze trends, receive alerts for anomalies, and access historical data for process optimization. The app includes advanced analytics features that help identify production patterns and opportunities for efficiency improvements across your manufacturing operations.
What installation and support services do you provide?
Hammer-IMS offers comprehensive turnkey installation services, including system design, integration with existing lines, commissioning, and operator training. Our global presence in Belgium, Germany, France, Netherlands, Australia, and Japan ensures local support availability. We provide ongoing technical assistance, software updates, and can customize solutions to meet specific production requirements and industry standards.
How quickly can your systems detect production anomalies?
Our systems provide minimal latency detection with measurement rates up to 3 KHz, enabling immediate identification of production deviations. Built-in anomaly detection features identify issues like wrinkles, creases, welds, and thickness variations in real-time. This rapid response allows immediate corrective action, reducing waste and maintaining consistent product quality throughout production runs.
What are the cost benefits of switching to non-radioactive measurement systems?
Non-radioactive systems eliminate costs associated with radiation safety compliance, special licensing, safety training, and regulatory reporting. Additional savings come from reduced material waste through precise measurements, lower production margins, 24/7 operation without safety restrictions, and decreased downtime. The improved accuracy and real-time optimization capabilities typically deliver ROI through reduced scrap rates and increased production efficiency.