Anode and Cathode Coating Thickness Measurement Systems
Precision measurement solutions for battery manufacturing quality control. Our advanced M-Ray technology delivers contactless, non-nuclear coating thickness measurements for anode and cathode materials, ensuring consistent battery performance and reduced production waste. Experience real-time feedback, multi-layer analysis, and industry-leading accuracy for your electrode coating processes.
Our Anode and Cathode Coating Measurement Services
Comprehensive measurement solutions for battery electrode manufacturing, from inline quality control to complete turnkey installations.
M-Ray Technology Solutions
Multifunctional millimeter wave technology for contactless electrode coating measurement. Delivers multiple kHz measurement rates for highly dynamic battery production environments with clean, invisible measurement technology that can detect hidden material layers and anomalies.
Complete Marveloc-CURTAIN platform installations customized for battery manufacturing lines. Features multi-sensor heads for increased material coverage, measuring coatings with maximum precision in the cross-machine direction to detect local deviations corresponding to coating application issues.
Affordable millimeter wave measurement platform for clean, contactless thickness and basis weight measurement of electrode coatings. Offers ideal price-performance ratio with OEM versions available for integrators and battery manufacturers seeking flexible measurement solutions.
Compact OEM module for non-nuclear coating thickness measurements, designed for integration into battery production equipment. Small form factor enables flexible introduction of thickness measurements in existing systems with complete API interface and documentation support.
Remote monitoring application for real-time access to coating measurement data. Enables data analytics to identify production trends, quality issues, and process optimization opportunities directly from mobile devices, supporting smart factory initiatives in battery manufacturing.
Comprehensive demonstration and booking services to evaluate measurement solutions for your specific battery electrode coating applications. Expert teams provide 30-minute introductions and customized assessments for manufacturers worldwide.
Precision Coating Measurement for Superior Battery Performance
Battery manufacturers face critical challenges in maintaining consistent anode and cathode coating thickness—variations directly impact cell performance, capacity, and safety. Our M-Ray technology provides the solution: contactless, non-radioactive measurement that delivers real-time feedback to your production process. Unlike traditional methods, our systems measure through opaque materials, detect multi-layer structures, and operate cleanly in demanding manufacturing environments. With measurement rates exceeding 3 kHz, you can monitor high-speed coating lines while reducing material waste and maintaining tight thickness tolerances critical for battery quality.
Proven Performance
Trusted by Industry Leaders
Leading battery and automotive manufacturers worldwide rely on our measurement systems for critical quality control.
"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."
Jo Cinjaere
"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."
Jo Cinjaere
"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."
Jo Cinjaere
The Hammer-IMS Difference
Why Choose Hammer-IMS?
We deliver measurement solutions that combine safety, precision, and innovation for battery manufacturing excellence.
Clean Technology
Non-nuclear, non-radioactive M-Ray measurement technology ensures safe 24/7 operation without regulatory burdens or safety concerns for production personnel.
Real-Time Control
Multi-kHz measurement rates with closed-loop feedback enable instant production adjustments, reducing scrap rates and maintaining consistent coating quality throughout production runs.
Multi-Layer Analysis
Advanced millimeter wave technology sees through opaque electrode materials to measure individual coating layers, detecting anomalies and ensuring complete quality control across complex battery structures.
Industry 4.0 Ready
Seamless integration with smart factory systems through IoT connectivity, remote monitoring capabilities, and comprehensive data analytics for continuous process optimization and predictive maintenance.
Meet The Hammer-IMS Team
Innovation-driven experts in industrial measurement technology.
Hammer-IMS develops and provides innovative, high-tech quality and process control solutions for battery manufacturers and diverse industries worldwide. Our company has built a reputation for pioneering non-nuclear measurement technologies that prioritize both precision and safety. We focus on contactless M-Ray millimeter wave technology that revolutionizes how manufacturers approach quality control in electrode coating processes. Through strategic partnerships, including our recent expansion into Japan with ADSTEC, we've established a global presence while maintaining our commitment to customer-centric solutions. Our core values—sustainability, quality, innovation, and collaboration—drive us to anticipate customer needs and deliver measurement systems that genuinely optimize production efficiency. We're passionate about helping battery manufacturers reduce waste, improve consistency, and achieve superior product quality through advanced measurement technology that's both environmentally friendly and operationally reliable.
Global ReachServing manufacturers across Belgium, Germany, France, Netherlands, Australia, and Japan
Industry TrustMeasurement solutions deployed by 20+ major manufacturers including Owens Corning and Autoneum
Technology LeadershipPioneering non-nuclear M-Ray measurement technology for contactless quality control
Frequently Asked Questions
How to measure the coating thickness?
Coating thickness is measured using our M-Ray millimeter wave technology, which provides contactless, non-nuclear measurement. The system directs electromagnetic waves at the coating surface, analyzing the reflected signals to determine precise thickness. This method works for anode and cathode coatings without physical contact, eliminating contamination risks and enabling continuous inline measurement during battery production.
How to check anode and cathode?
Anode and cathode quality is verified through our multi-functional measurement systems that assess coating thickness, basis weight, and uniformity. The M-Ray technology can measure through opaque materials and detect individual layers in multi-layer electrode structures. Our systems provide real-time data on coating consistency across the entire width of the production line, identifying deviations that could affect battery performance.
What is anode coating?
Anode coating is the active material layer applied to the current collector in lithium-ion batteries, typically consisting of graphite or silicon-based compounds. This coating's thickness and uniformity are critical for battery capacity, charging rates, and overall performance. Our measurement systems ensure consistent anode coating application, helping manufacturers maintain tight tolerances essential for reliable battery production.
What are the advantages of non-nuclear measurement for battery production?
Non-nuclear measurement eliminates regulatory compliance burdens, safety training requirements, and radiation exposure concerns for production personnel. Our M-Ray technology enables 24/7 operation without restrictions, reduces insurance costs, and provides the same or better accuracy than radioactive sources while being completely environmentally friendly and safe for all manufacturing environments.
Can your systems measure multi-layer electrode coatings?
Yes, our M-Ray technology can penetrate through opaque materials and measure individual layers within multi-layer electrode structures. This capability is essential for advanced battery designs where multiple coating layers serve different functions. The system provides separate thickness readings for each layer, ensuring comprehensive quality control throughout the coating process.
How fast can your systems measure coating thickness during production?
Our measurement systems operate at rates exceeding 3 kHz, allowing monitoring of high-speed coating lines running up to 500 meters per minute. This rapid measurement rate ensures no production slowdowns while providing sufficient data density to detect even brief coating anomalies or process variations that could affect battery quality.
Do your systems integrate with existing battery production lines?
Absolutely. We offer both turnkey installations and OEM modules designed for seamless integration into existing battery manufacturing lines. Our systems provide closed-loop feedback to coating applicators, enabling real-time process adjustments. We also support Industry 4.0 connectivity for data logging, analytics, and remote monitoring through our IoT application.
What is the typical accuracy of your coating thickness measurements?
Our M-Ray systems deliver high-precision measurements with accuracy suitable for demanding battery manufacturing specifications. The contactless measurement approach eliminates mechanical wear and calibration drift common in contact-based systems. Specific accuracy levels depend on coating material and thickness range, which our technical team can discuss during a demonstration tailored to your application.
Have Questions About Our Measurement Systems?
Our battery measurement experts are ready to discuss your specific coating quality control challenges.
Innovation & Quality
Awards and Recognition
Industry 4.0 Technology Leader
Pioneering IoT-enabled measurement systems
Clean Technology Innovation
Non-nuclear measurement solutions for safety
Global Manufacturing Trust
Deployed by 20+ international manufacturers
Ready to Optimize Your Battery Coating Quality?
Connect with our measurement experts to discuss your specific electrode coating challenges and discover how our M-Ray technology can improve your production quality and efficiency.
For immediate assistance, feel free to give us a direct call at +32 11 36 55 01 You can also send us a quick email at
For immediate assistance, feel free to give us a direct call at +32 11 36 55 01 You can also send us a quick email at