Automated Process Control Systems for Manufacturing Optimization

Transform your manufacturing operations with intelligent automated process control systems that optimize production efficiency in real-time. Our advanced measurement and monitoring solutions deliver contactless, non-nuclear quality control across diverse industrial applications—from plastics and textiles to construction materials—enabling data-driven decisions that reduce waste, maintain consistent quality standards, and maximize throughput while ensuring worker safety through clean, radiation-free technology.

Advanced automated process control system monitoring industrial manufacturing line

Our Process Control System Solutions

Comprehensive automated quality control and measurement solutions designed to optimize your manufacturing processes across multiple industries and materials.

M-Ray Technology Solutions

Advanced millimeter wave technology enabling contactless dimensional measurement, material characterization, and quality control. Features multi-kHz measurement rates for dynamic production environments with user-friendly applications and robust sensor design for raw industrial conditions.

Plastic Thickness Measurement

Contactless profile thickness measurement for polymers including PE, PP, PMMA, and PC. State-of-the-art M-Ray technology provides uniform sheet coverage, reduces production margins, and enables quick measurements to minimize material waste in extrusion processes.

Turnkey Installation Systems

Complete Marveloc-CURTAIN installations meeting inline and customer-specific requirements. Multi-sensor head platform offers increased production visibility, measuring materials up to 30cm thick with fixed or mobile sensors for maximum cross-machine direction coverage.

Industry 4.0 IoT Monitoring

Remote monitoring application for any Hammer-IMS measurement machine. Access production data analytics, track quality trends for textiles, nonwovens, and plastic sheets, and leverage smart factory connectivity—all from your mobile device.

Construction Materials Control

M-Ray based solutions for raw construction material measurements including particle boards, plywood, mineral wool, and gypsum board. Clean X-Ray alternative with anomaly detection and minimal latency for process deviation identification.

Paper Processing Quality Control

Comprehensive quality control for paper machines and converters featuring contactless measurements, built-in weld detection, basis weight input, and wrinkle detection. Fast 3 KHz measurement supports line speeds up to 500 meters per minute with 24/7 operation capability.

Service Process

Our 5-Step Implementation Process

Initial Assessment and Requirements Analysis

Our engineering team conducts a comprehensive evaluation of your current manufacturing processes, production line specifications, and quality control challenges. We analyze material types, throughput requirements, and environmental conditions to design a customized automated process control solution tailored to your operational needs.

System Design and Technology Selection

Turnkey Installation and Integration

Calibration, Testing, and Validation

Training, Documentation, and Ongoing Support

Proven Performance

Trusted by Industry Leaders

Leading manufacturers worldwide rely on our automated process control systems to optimize their production operations and maintain superior quality standards.

"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."

Jo Cinjaere
Jo Cinjaere

"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."

Jo Cinjaere
Jo Cinjaere

"Sustainability is always a consideration for us. In our search for alternatives to radioactive source machines, we discovered the remarkable flexibility of Hammer-IMS. These solutions not only align with our objectives but also aid in crafting personalized, tailored solutions to fit our needs."

Jo Cinjaere
Jo Cinjaere
The Hammer-IMS Advantage

Why Choose Hammer-IMS?

Experience the difference that innovative, non-nuclear measurement technology brings to manufacturing optimization.

Clean Technology

Non-nuclear, non-radioactive measurement systems ensure worker safety and enable 24/7 production without radiation concerns or regulatory complexities.

Real-Time Optimization

Advanced closed-loop control with multi-kHz measurement rates provides immediate feedback to production processes, reducing waste and maintaining consistent quality throughout manufacturing runs.

Global Expertise

With installations across Belgium, Germany, France, Netherlands, Australia, Japan, and strategic partnerships worldwide, we deliver proven solutions backed by international manufacturing experience.

Industry 4.0 Ready

Connectivity 3.0 software and IoT monitoring capabilities integrate seamlessly with smart factory ecosystems, enabling data analytics and remote access for modern production management.

About Hammer-IMS

Innovators in automated process control and quality measurement technologies.

Hammer-IMS develops and provides innovative, high-tech quality and process control solutions for various industries, focusing on non-nuclear measurement technologies. Our mission is to deliver reliable systems that help manufacturers optimize production processes, improve efficiency, and promote sustainability. We remain at the forefront of industrial automation by constantly innovating and anticipating customer needs. Through strategic partnerships, including recent expansion into Japan through collaboration with ADSTEC, we've established a strong international presence serving textile, nonwovens, plastics, construction materials, automotive, and medical device manufacturers. Our commitment to sustainability, quality, and customer-centric solutions drives everything we do—from groundbreaking M-Ray technology development to comprehensive turnkey installations that transform manufacturing operations worldwide.

Global ReachServing manufacturers across 6+ countries worldwide
Clean Technology100% non-nuclear, non-radioactive measurement systems
Trusted Partners20+ major industry leaders rely on our solutions

Frequently Asked Questions

What makes automated process control systems essential for manufacturing optimization?

Automated process control systems provide real-time monitoring and adjustment of production parameters, enabling manufacturers to maintain consistent quality, reduce material waste, and maximize throughput. These systems continuously measure critical variables and make instantaneous corrections, eliminating human error and response delays that can compromise product quality or efficiency.

How does M-Ray technology differ from traditional X-Ray or nuclear-based measurement systems?

Can your process control systems integrate with our existing manufacturing equipment?

What types of materials and products can your measurement systems handle?

How quickly can automated process control systems be installed without disrupting production?

What kind of ROI can we expect from implementing automated process control?

Do you provide remote monitoring and support for installed systems?

What training and ongoing support do you provide after installation?

Ready to Optimize Your Manufacturing?

Connect with our process control experts to discuss how automated measurement systems can transform your production efficiency.

Global Manufacturing Solutions

Delivering automated process control systems to manufacturers worldwide through direct service and strategic partnerships across multiple continents.

6+ Nations

Countries Served

Mon-Fri 8:30AM-5:30PM

Support Hours

20+ Major Clients

Installation Experience

Looking for Process Control Solutions in Your Region?

Contact our team to discuss how we can support your manufacturing optimization needs regardless of location.

Industry Trust

Awards and Recognition

Innovation leadership recognition badge

Innovation Leadership

Recognized pioneer in non-nuclear measurement technology

Quality assurance certification badge

Quality Assurance

Committed to precision and reliability standards

Strategic partnerships recognition badge

Strategic Partnerships

Trusted by global manufacturing leaders worldwide

Transform Your Manufacturing with Automated Process Control

Get in touch with our experts to discuss your specific production optimization needs. We'll help you design the ideal automated measurement and control solution for your operations.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +32 11 36 55 01 You can also send us a quick email at