What makes M-Ray technology suitable for harsh industrial environments?
M-Ray millimeter wave technology is contactless, non-nuclear, and housed in robust stainless steel sensor heads designed specifically for raw, unclean production environments. The technology can see through opaque materials, operates at high stand-off distances (20cm+), and maintains accuracy despite dust, moisture, high temperatures, and vibration that would compromise conventional sensors.
How does high stand-off measurement protect equipment in extreme conditions?
Extended measurement distances of 20cm or more keep sensitive sensor components away from direct exposure to heat, contamination, physical impact, and corrosive atmospheres. This stand-off capability allows precise measurement while the sensor remains in a protected zone, significantly extending equipment lifespan and reducing maintenance requirements.
Can these systems measure through contaminated or dusty atmospheres?
Yes. M-Ray technology uses millimeter waves that penetrate dust, moisture, and light contamination without signal degradation. The sensors maintain measurement accuracy in conditions where optical and contact-based systems fail, making them ideal for foundries, extrusion lines, and other challenging production environments.
What temperature ranges can Hammer-IMS measurement systems withstand?
Our systems are specifically designed for high-temperature applications including extrusion nozzle environments. The robust sensor head construction and contactless measurement approach enable operation in extreme heat where material processing occurs, with exact specifications varying by application and installation configuration.
How quickly can these systems respond to production changes?
Hammer-IMS measurement platforms operate at multi-kHz rates, providing real-time feedback with minimal latency. For example, our paper processing systems measure at 3 kHz, supporting line speeds up to 500 meters per minute, enabling immediate detection of deviations and closed-loop process adjustments.
Are these measurement systems safe for continuous personnel presence?
Absolutely. Our non-nuclear M-Ray technology uses the same electromagnetic waves as cell phones, making systems completely safe for 24/7 operation with unrestricted personnel access. This eliminates radiation safety protocols, licensing requirements, and operational restrictions associated with nuclear measurement alternatives.
Can the systems be integrated into existing production lines?
Yes. We provide both turnkey installations and OEM modules with flexible integration options. The M-Ray OEM module features a small form factor, comprehensive API interface, and reference design source code, enabling machine builders and integrators to incorporate our measurement technology into new or retrofit applications.
What industries benefit most from harsh environment measurement solutions?
Industries with extreme production conditions including plastics extrusion, construction materials manufacturing (MDF, OSB, mineral wool), paper and pulp processing, steel production, automotive component manufacturing, textiles, nonwovens, and any application combining high temperatures, contamination, or demanding environmental factors with precision measurement requirements.