What are the types of inspections?
Inspection types include dimensional measurement (thickness, width), surface defect detection (scratches, dents), material characterization (density, composition), and process monitoring (temperature, alignment). Hammer-IMS specializes in contactless thickness measurement, basis weight analysis using L-Ray infrared and laser technology.
What is surface inspection?
Surface inspection is the systematic examination of material surfaces to detect defects, measure dimensions, and verify quality standards. For metal manufacturing, this includes identifying scratches, cracks, coating irregularities, thickness variations that could compromise product performance or appearance using advanced contactless sensor technologies.
How does L-Ray technology differ from X-Ray inspection?
L-Ray technology uses infrared-based laser and confocal sensors to provide completely non-nuclear, non-contact inspection. Unlike X-Ray systems that require radiation licensing and strict safety protocols, L-Ray enables safe 24/7 operation, simpler regulatory compliance, and lower operational costs while delivering precise thickness and surface measurements.
Can your systems inspect metals at full production speeds?
Yes, our systems measure at rates up to 3 kHz, supporting production line speeds of up to 500 meters per minute. This high-speed capability ensures real-time quality control without slowing production, enabling immediate feedback for process adjustments and maintaining consistent output quality across all manufacturing runs.
What thickness ranges can your inspection systems measure?
Our systems accommodate a wide range from thin coatings to materials up to 30 centimeters thick. The Marveloc-CURTAIN platform with multi-sensor heads provides comprehensive coverage, detecting local variations corresponding to specific manufacturing conditions and ensuring uniform quality across the entire product width.
How quickly can your systems be integrated into existing production lines?
Integration timelines vary based on system complexity and production line configuration. Our L-Ray OEM modules offer rapid integration for machine builders, while turnkey L-Ray installations include comprehensive planning, installation, and commissioning support. We work closely with your team to minimize downtime and ensure seamless deployment.
What ongoing support and maintenance do your inspection systems require?
Our robust sensor heads are designed for harsh industrial environments with minimal maintenance requirements. We provide IoT Industry 4.0 remote monitoring capabilities for proactive diagnostics, software updates, and technical support. Regular calibration and sensor cleaning schedules are established during installation, with comprehensive training provided to your operators.
Can your systems detect defects on all metal types and finishes?
Yes, L-Ray technology provides consistent, high-precision surface inspection across a wide range of metal types, colors, and finishes. Using infrared-based laser and confocal sensors, it accurately detects surface defects, scratches, dents though it analyzes visible surfaces rather than penetrating the material like millimeter-wave systems.