Industrial Camera Inspection Systems for Automation

Industrial camera inspection systems provide contactless, high-speed measurement capabilities essential for automated production lines. Hammer-IMS M-Ray technology operates at multiple kHz measurement rates, enabling real-time quality control at production speeds up to 500 meters per minute. The systems integrate seamlessly with Industry 4.0 environments through IoT connectivity, offering remote monitoring, data analytics, and closed-loop process control without disrupting production flow.

Unlike X-Ray or nuclear systems, Hammer-IMS M-Ray technology is completely non-radioactive, eliminating safety concerns and the regulatory requirements associated with radioactive materials. This allows 24/7 operation by personnel without special licensing. The technology maintains consistent measurement performance across all material colors, can see through opaque materials, and is both environmentally friendly and cost-effective compared to traditional methods.

Hammer-IMS inspection systems can measure a wide range of materials, including plastics (PE, PP, PMMA, PC), textiles and nonwovens, construction materials such as particle boards, plywood, mineral wool, and gypsum board, as well as paper products, coatings, and multi-layer composites. The technology adapts to various thicknesses, from thin films to materials several centimeters thick, with customized support for filled materials and different production processes.

Yes, Hammer-IMS systems are designed for flexible integration with both new and existing production lines. The M-Ray OEM module offers a compact form factor solution specifically for machine builders and integrators, complete with API interfaces, documentation, and reference design source code. This enables seamless incorporation into existing systems alongside turnkey installations for entirely new production setups.

Hammer-IMS systems deliver highly accurate contactless measurements maintained across various materials and production conditions. The multi-sensor approach enables uniform sheet coverage and reduction of production thickness margins. Systems can achieve adjusted thickness values approaching ±5% according to international standards, with fast measurement rates providing immediate process feedback to reduce material waste.

The Hammer-IMS IoT Industry 4.0 app enables complete remote monitoring of measurement machines and devices from any location via an Android application. It provides real-time access to production data, analytics features for identifying trends, quality monitoring capabilities, and the ability to browse all connected machines simultaneously. This connectivity enables proactive quality management and rapid response to production variations from anywhere in the world.

Hammer-IMS inspection systems serve 7+ major manufacturing sectors, including plastics, textiles, construction materials, paper processing, automotive, and medical devices. The company has established expertise across these industries, understanding the unique quality control demands of each sector, with leading manufacturers in automotive, construction, textiles, and plastics industries relying on these systems for critical quality control.

Hammer-IMS provides comprehensive post-installation support through an international network spanning Belgium, Germany, France, Netherlands, Australia, Japan, and North America. Support includes remote diagnostics via IoT connectivity, software updates, and technical assistance during business hours (Monday–Friday, 8:30 AM–5:30 PM). Strategic partnership resources and a customer-centric approach ensure optimal system performance throughout its entire operational life.